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G8MNY  > TECH     01.06.22 21:07l 150 Lines 7915 Bytes #999 (0) @ WW
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Subj: HF ATU & SWR Bridge VC300LP/QT-1
Path: IW8PGT<IZ3LSV<F1OYP<VE3CGR<GB7YEW<PE1RRR<VK2IO<VK6HGR<ON0AR<GB7CIP
Sent: 220531/0705Z @:GB7CIP.#32.GBR.EURO #:22785 [Caterham Surrey GBR]
From: G8MNY@GB7CIP.#32.GBR.EURO
To  : TECH@WW

By G8MNY                                     (Updated Jan 19)
(8 Bit ASCII graphics use code page 437 or 850, Terminal Font)
I have reverse engineered this from an old VECTRONICS ATU Model VC300LP(PreMFJ)
which has a 48 turn sliding contact high Q ferrite L. But it looks the same as
the VC-300DPL, & also the Canadian AEA's QT-1 model, but they only have a 12
tap L switch & large lossy air inductor!

             F R O N T                               R E A R
ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿   ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿
³ ÚÄÄÄÄÄÄÄ¿         ÛÛßßÛÛ         ³   ³                     1    2   Rig ³
³ ³ /~~~\ ³  ÛÛÛÛÛÛ ÛÛÜÜÛÛ  ÛÛÛÛÛÛ ³   ³                o   (o)  (o)  (o) ³
³ ³|_/_\_|³  ÛÛ  ÛÛ ÜÜÜÜÜÜ  ÛÛ  ÛÛ ³   ³               Bal                ³
³ ÀÄÄÄÄÄÄÄÙ  ÛÛÛÛÛÛ ÛÛ  ÛÛ  ÛÛÛÛÛÛ ³   ³ Earth          o    o   (o)   *  ³
³          o  o  o  ßßßßßß         ³   ³ -o-                Wire  Byp  12v³
ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ   ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ

It is a small cheaply made unit, but it does have many advantages as there is a
lot in the one box.

Aerial Tuning Units are also called Aerial Matching Units. But the best aerial
is one that is already "tuned by design" (cutting) & a good match (tap point)!

BLOCK DIAGRAM
Rig ÚÄÄÄÄÄÄÄÄÄÄÄÄ¿ ÚÄÄÄÄÄÄÄÄ¿           ÚÄÄÄÄÄÄÄ¿             ÚÄÄÄÄÄÄÄÄÄÄ¿
 o)Ä´DUAL POWER &ÃÄ´  directÃÄÄÄÄÄÄÄÄÄÄÄ´       ÃÄÄÄÄÄÄÄÄÄÄÄÄÄ´DUMMY LOAD³
    ³ SWR METERS ³ ³AERIAL  ³           ³AERIAL ÃÄ(o BYPASS   ÀÂÄÄÄÄÄÄÄÄÄÙ
    ÀÂÄÄÄÄÄÂÄÄÄÄÂÙ ³SELECT  ³           ³SELECT ÃÄ(o COAX1     Á ÚÄÄÄÄÄÄÄ¿
    Lamp Range PEP ³SWITCH  ³ ÚÄÄÄÄÄÄÄ¿ ³SWITCH ÃÄ(o COAX2    >ÄÄ´ Balun ³
  >ÄÄÙ             ³     atuÃÄ´ A.T.U.ÃÄ´       ÃÄÄ< WIRE     >ÄÄ´ Trans ³
12V                ÀÄÄÄÄÄÄÄÄÙ ÀÂÄÄÂÄÄÂÙ ÀÄÄÄÄÄÄÄÁÄ¿              ÀÄÄÂÄÄÄÄÙ
                               C  L  C           _³_Earth           Á 

FEATURES
  8 Position Switch:- 4 Aerial Choices, Bypass, Coax 1, Coax 2, & Wire.
  4 Option with ATU:- 3 Aerials & 1 Dummy load for pre tuning.
  300W max. (150W @ 1.8MHz) SSB ATU Rating. 4:1 Max SWR @ 300W.
  ATU is "T" Type, 48 tapped ferrite inductor, 2 tuning Caps (1000V rating).
  30W & 300W Forward scale cross needle power meter.
  6W & 60W Reverse power scales, for increased SWR sensitivity.
  Average & PEP meter modes. (PEP poor design)
  Built in dummy Load (50W cont, Max 10 seconds @ 300W?).
  4:1 BALUN option for balanced aerials (link from wire ant)
  12V Meter scale Lamp & on/off switch.
  Size 10.2 x 9.4 x 3.5" or 257 x 85 x 197mm, weight 3.4LBs

CIRCUIT
The SWR bridge is quite conventional. The PEP mode with large 47uF is not
effective, an active system is really needed for true PEP!

     Ferrite ring                  8 WAY SELECTOR SWITCH
TX 0)ÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÂÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄ>oÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿
   ÄÁÄ =====   50p³  ==='Nul ³        / oÄÄÄÄÄÄÄÄÄÄÄÄÄÄ)ÄÄÄÄÄÄÄÄÄÄÄÄ(0 BYPASS
   ÚÄÄÄCCCCCÄÄÄ¿ === '³2-20p ³   Direct oÄÄÄÄÄÄÄÄÄÄÂÄÄÄ)ÄÄÄÄÄÄÄÄÄÄÄÄ(0 COAX 2
   ³     ÀÄÄÄÄÄ)ÄÄÅÄÄÄ´220p  ³30p     \ oÄÄÄÄÄÄÄÄÄÄ)ÄÂÄ)ÄÄÄÄÄÄÄÄÄÄÄÄ(0 COAX 1
   ÃÄÄÄ111RÄÄÄÄ´  L  ===    ===       / o¿     ÚÄ>oÙ ³ ³           ÄÁÄ
  _³_         _³_ ÀÄÄÄÁÄÄÄÄÄÄ´     Via  o´     ³  oÄÄÙ ³
  \_/  4x10n  \_/Ge         ÄÁÄ    ATU  o´     ³  oÄÄÄÄ)ÄÄÄÄÄÄÄÄÄÄÄÄÄ0 WIRE
   ÃÄÄ´ÃÄÂÄ´ÃÄÄ´                      \ o´     ³  oÄÄÄÄÁÂÄÄÄ¿ Dummy  |
  100    ³    100                        ³_    ³_   68p=== 50R Load  | Bridge
   ÃÄÄ´ÃÄÅÄ´ÃÄÄ´ +47u                    ³/³   ³/³      ÀÄÄÄ´        | For
   ³    ÄÁÄ    ÃÄÄ´ÃÄÄ¿   PEP    Tx Cap ===   === Load     ÄÁÄ       | Balanced
 ÚÄÁÄÂÄÄ100KÄ¿ ÃÄ100KÄÁÄo\__     35-200p/³    /³  Cap                | Aerial
47K  ÃÄÄÄ´ÃÄÄÁÄ)ÄÄÄÄÄÄÄÄo\__³            ÃÄÄÄÄÄÙ35-200p              |
PRE  ³  +47u ÚÄÁÄ¿         ÄÁÄ    A.T.U. ³                     ===== |
 ³  47K     47K 47K                      ³ ======            ÚÄCCCCCÄ0 4:1
47K PRE     PRE PRE            AdjustableÀÄCCCCCC__          ³  ÄÁÄ    BALUN
 Ào oÙ30w 60wÀo oÙ6w            Ferrite      /\____³         ÀÄÄÄÄÄÄÄ0 100R-1K
300\          \    Meter        Inductor 0.2-40uH ÄÁÄ
   ÃÄ´ÃÄÂÄÄ´ÃÄÄ´   Switch                              ÚÄÄÂÄÄÄÄÄÄÄÂÄÄ0 EARTH
Forward ³   Reverse                                   ÄÁÄ ³   10n===
 Meter  ³    Meter                                        ³       ³
1K5ÀÄÄÄÄÁÄÂÄÄÄÄÙ1K1                                       ÀÄMeterÄÁÄÄ(0 < 12V
200uA    ÄÁÄ 200uA                                          Lamp    ÄÁÄ 

CONSTRUCTION
It uses thick 2 U part aluminium case, thick open wire for all internal
connections & the impedance is then tamed by the addition of extra caps to
ground. (e.g. 68pF across the internal load & 30pF after the SWR Bridge.)

The toroid ferrite inductor has a sliding contact over 48 separated turns on a
moulded former, some similar models just have 12 taps to a switch.

A single PCB provides for all the component mounting except the main switch,
ATU components, & dummy load. All earths are to the local chassis with locking
washers.

The SWR bridge circuit has a few added components to ensure accuracy over the
whole HF frequency range.

TUNING UP
If doing this on someones operating frequency, DO QSY 3kHz first! The best
tuning method is to use the ATU into the dummy load first at low power (between
10 & 30W) & pre-tune it, set the ATU with both Cs @ 50% & adjust the L tap for
initial minimum SWR. Then tweak (rock too & throw) both the Cs for a perfect
1:1 match. This can take time as they are interdependant, & their combined 
capacitance tunes the L for the frequency used. On a 50R source & load the Cs
should end up being equal in value. After that, switch to the aerial & re-tweak
just the Cs for 1:1, they will no longer be equal on a non 50R load!

LOW POWER is the kindest tuning method for the ATU & also for minimum QRM. A
very briefly re-tweaking of Cs only at full power may be an advantage as the
meters are more sensitive to reflected SWR, with more power.

Both the output select switch & the ATU variable L, should not be changed if
there is any great power flowing, as the contacts could be damaged with arcing!

IN USE
The ferrite balun & tapped ATU inductor can suffer saturation losses if used
in-appropriately. But in general there is much less loss with a ferrite cored
device, than the much bigger air spaced equivalents, as there is many times
less wire needed & associated copper loss. Typically power loss is only 5%
(0.2dB) @ 100W (100W in 95W out) on any band at any SWR (due to the "T" type
ATU's high Q) which is quite low for a combined ATU & SWR bridge.

If the random wire aerial won't tune up to give 1:1 SWR then try a different
length wire (shorter or longer by a metre or so) or add a series cap (200pF) or
L (20 turns 3cm dia) can help.

The "T" type ATU is easy to use, although it is not so good at removing Tx
harmonics as the ã (pi) type. But it does an excellent job of protecting the Rx
from DC static, & strong signals on lower bands, that some poorly filtered SRD
Rx can suffer from! (e.g. removing MW Broadcast signals as it is >-18dB for
each frequency halving.)

MODS
1/ The black knobs on black background are not that visible, I have painted
   white lines on mine, so I can easily see their directions in low light.

2/ I blackened the dummy load & the aluminium plate it is on, with spray mat
   black, & used heat compound between that & box bottom. This all improves the
   load's dissipation, so more power for longer is possable, or less chance or
   burning it out!

3/ The cross needle meter needed damping as it is, is very swingy, see my Meter
   damping/speed up bulletin for corrective action.


See also my Tech buls on "HF ATU & SWR Bridge MFJ-904H", "Palstar AT1500CV ATU"
"Drake WH7 QRO HF SWR Bridge", "A Homebrew HF SWR Bridge", "PEP Meter
modification", "Meter Damping & Speed Up" & "QRP SWR Bridge".


Why don't U send an interesting bul?

73 De John, G8MNY @ GB7CIP



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