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G8MNY  > TECH     10.10.14 11:37l 171 Lines 6744 Bytes #999 (0) @ WW
BID : 12173_GB7CIP
Read: GUEST
Subj: A Simple Telephone Tester
Path: IW8PGT<IV3ONZ<IZ3LSV<I0OJJ<GB7CIP
Sent: 141010/0903Z @:GB7CIP.#32.GBR.EURO #:12173 [Caterham Surrey GBR]
From: G8MNY@GB7CIP.#32.GBR.EURO
To  : TECH@WW

By G8MNY                                     (Updated May 13)
(8 Bit ASCII graphics use code page 437 or 850, Terminal Font)

Ever needed to test the functions of a pair of Phones Answering machine, FAX,
Modem etc. without 2 telephone lines? This is a simple tester I knocked up in a
dual phone socket, plus a plug top PSU, to mimic most telephone line functions.


FEATURES

  PHONE 1 "off hook" can listen to dial tone
  Manual ringing of PHONE 2
  PHONE 2 "off hook" removes dial tone from PHONE 1
  PHONE 1 "on hook" causes line reversal to PHONE 2 (release the call test)
  Variable line loss
  Line status LED indicators


PLUG TOP PSU
               ÚÄÄÄÄÄÄÄÄ2k2ÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ>Ringing drive
               ³
L¿ Ú¿    ÚÄÄÄÄÂÁÄ´>ÃÄÂÄÄÄÄÂÄÄÄÄÄÄÄÂÄÄÄÄÄ¿+60V
 ³ o )||(     ³      ³    ³      1k   ³/
 ³ | )||(     À´<ÃÄÄÄ)Ä¿  ³       ÃÄÄÄ´ T1         4 way cable
 ÀÄo )||( 36V        ³ ³ ===     _³_  ³\e
     )||(     Ú´>ÃÄÄÄÙ ³  ³470u  /_\'   ÀÄÄÄÄÄ>+50V (@ 40-80mA)
     )||(     ³        ³  ³100V   ³50V
NÄÄÄÙ    ÀÄÄÄÄÁÂÄ´<ÃÄÄÄÁÄÄÁÄÄÄÄÄÄÄÁÄÄÄÄÄÄÄÄÄÄÄ>0V
  heat fused   ³
  Transformer  ÀÄÄÄÄÄÄÄÄ´ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ>Dial Tone
                        u1
                       100V

The 50V 1W zener is actually series of zeners, T1 is any 200mA 100V 2W NPN.

The transformer's AC voltage in not high enough to ringing a phone directly, so
it is used to drive a line reversing relay to make the ringing.

A small u1 capacitor takes off some of higher harmonics of the AC to mimic dial
tone.


TEST CIRCUIT

+50V>ÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÂÄÄÄÄÄÄ¿
              _³_         ³                  ³     _³_
        LED 1=\_/         ³                  ³     \_/=LED 2
               ³         1k5                1k5     ³
Ringing>ÄÄÄÄÄo o         1W                 1W      ³
drive    RING / SW        ³                  ³   ___³___
          ___³___         ³                  ³  ³RELAY 2³
         ³RELAY 1³        ³                  ³   ~~~³~~~
          ~~~³~~~         ³                  ³      ³
         RING \ SW        ³                  ÃÄÄ2k2ÄÙ
             o oÄÄÄÄ2k2ÄÄÄ´     u47          ³
             ³            ³    100V    4k7   ³   relay 1
           ÚÄ)ÄÄÄÄÄÄÄÄÄÄÄÄÁÄ\ oÄ´ÃÄÄVARIABLEÄÁÄÂÄÄo  o¿
           ³ ³       relay 2 o      line loss  ³   \  ³
Calling 2<ÄÙ ³               ³                 ³    ÀÄ)ÄÄÄÄ>2  Answering
PHONE 1      ³  Dial tone>ÄÄÄÙ                 ³ ÚÄÄÄÄÙ        PHONE 2
Socket  5<ÄÄÄ´                                 ³ ³  ÚÄÄÄÄÄÄ>5  Socket
             ÃÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ)ÄÁo/ o
             ³                                 ÀÄÄÄÄÄÙ
    0V>ÄÄÄÄÄÄÙ                                     relay 1

Both relays are double changeover (only 1 needs to be) 28V 7mA DIL type, with
4k coil resistance, note some types may have internal diodes so polarity may
matter! During ringing RELAY 1 has to operate & release 50 time a seconds to
deliver +/- 50V to PHONE 2 to look similar to the 75V AC (17-25Hz) + 50V DC of
real telephone ringing.

The manual RING SWitch is a non locking double pole changeover.

Line loss & matching is all approximate, like the real world nothing is 600ohm!
But using 600 ohm test gear & blocking the DC etc. actual line losses could be
calibrated on the variable resistor scale (e.g. 10-30dB Max). A more realistic
dummy line & noise sources could be used as the middle section if it was
important (e.g. for a high speed modem evaluation).

     REAR VIEW LAYOUT
ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿
³      ()LED LED()      ³  The PCB is removed from the case by heating the
³ ÚÄ¿    2       1  ÚÄ¿ ³  melted spigots (with a soldering iron).
³ ³R³   1k5     1k5 ³R³ ³
³ ³L³               ³L³ ³  The PCB needs links cutting to isolate the 2 lines
³ ³1³  4k7    u47   ³2³ ³  if it is a shared phone socket type. The PCB at
³ ÀÄÙ_____     _____ÀÄÙ ³  the switch location is cut away & it is mounted in
³o) ³_____³   ³_____³ (o³  a drilled front case hole. Tight holes in the case
³   PHONE 2   PHONE 1   ³  are also made for the LEDs who's wires poke new
³                       ³  PCB holes.
³                       ³
³ ÚÄ¿RING            [] ³  After testing reassemble & reheat anything left of
³ ³ ³SW              [] ³  the spigots or use some glue.
³ ÀÄÙ                [] ³
ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ

In UK jack pins 2 & 5 are the 2 wire line, & a 3rd wire may be used for the
phones ringer path via a master socket capacitor. See your local telecomms Co.
(POTS) arrangements if different from UK.


PHONE CALL SIMULATION

 1/ Connect 2 PHONE devices.

 2/ Lift PHONE 1, LED 1 lights up, listen to buzzing dial tone & U have "Blow".

 3/ Intermittently operate ringing switch (concadance ringing).

 4/ Does PHONE 2 ring? (LED 2 lights dimly to ringing) Can it answer the call?

 5/ On answer, LED 2 lights, PHONE 2 has "Blow", & PHONE 1 dial tone disappears
    & a transmission path to PHONE 2 is made.

 6/ Can you talk or send data both ways over transmission paths, is loss OK?

 7/ Clear down PHONE 2, LED 2 goes out, & dial tone is returned to PHONE 1.

 8/ If you cleared down PHONE 1 first instead, then PHONE 2 gets a line
    polarity reversals, which should cause automatic kit to hang up & clear the
    line for the next call. I found some kit just times out instead!


REAL PHONE TONES
 DTMF-Telephone Standards Touch-Tone dialing

 Touch-tone was a registered trademark of AT&T. It is also known as dual-tone 
 multiple frequency (DTMF) signaling!

 The two tones in a 4 x 3 keypad matrix, a low-frequency tone & a high
 frequency tone, to specify 1 of the 16 options. Pressing 2 keys in the same
 row/column, normal results in a single tone. The 2 tones must not clip & mix
 as the DTMF Rx IC uses the presence of more than 2 tones the identify the
 signal non DTMF & ignores it.

 TONE HIGH 1209Hz 1336Hz 1477Hz (1633Hz) 
  LOW
  697 Hz     1      2      3      (A)
  770 Hz     4      5      6      (B)
  852 Hz     7      8      9      (C)
  941 Hz     *      0      #      (D)

 Level each tone:               -6 to -4 dBm
 Maximum difference in levels:   4 dB
 Maximum level (pair):         + 2 dBm
 Frequency tolerance:          ñ 1.5%
 Pulse width:                    50 msec
 Time between digits:            45 msec minimum

 DIAL TONE: 350-440 Hz

 BUSY TONE: 480-620 Hz, with 60 interruptions per minute

 EQUIPMENT ENGAGED TONE: sounds like busy tone, but slighjtly different!

 RINGING TONE: 440-480 Hz, 2sec on, 4sec off

 RINGING VOLTAGE: 17-22Hz 75V AC to earth & -50V DC. (155V peak!)
     (cacadance)  Load AC 1000ohms via a 1.8/0.9uF.

 LINE CURRENT: Around 50mA, typically 10V across a phone in use.



Why Don't U send an Interesting Bul?

73 de John G8MNY @ GB7CIP


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