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G8MNY  > TECH     17.08.20 10:11l 85 Lines 3707 Bytes #999 (0) @ WW
BID : 1612_GB7CIP
Read: GUEST
Subj: Simple mic clipper for MC60A
Path: IW8PGT<IZ3LSV<DB0ERF<DB0RES<ON0AR<GB7CIP
Sent: 200817/0808Z @:GB7CIP.#32.GBR.EURO #:1612 [Caterham Surrey GBR] $:1612_GB
From: G8MNY@GB7CIP.#32.GBR.EURO
To  : TECH@WW

By G8MNY                                   (New May 10)
(8 Bit ASCII graphics use code page 437 or 850, Terminal Font)
This modification puts a crude, but effective clipper into this base mic used
with & powered from a TS50.

EXTRA COMPONENTS 
2x Germanium/Schottky Diodes
1 10K small preset pot
1 470R Variable R

CIRCUIT
      ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿                    ÚÄÄÄÄÂÄÄ<Rig 8V
mic Ä>o        +       Cut track  o<ÄÄRig               \³ 1k8
      o        1k    Ú------------o   Mic             T2 ÃÄÄ´
      ³   ÚÄÄÄÄÅÄ´ÃÄÄÄÄÂÄÄÄÂÄÄÄ¿  ³            +ÄÂÄ>o  e/³  ³
      ³  39k ³/       _³_ _³_  ³  ³              ³  oÄÄ´   _³_
      À´ÃÄÁÄÄ´ T1     /_\ \_/ 10k<Ù              ³+   _³_  /_\' 3.6V
             ³\e       ³   ³  pot               ===   /_\   ³
              ÃÄÄÄ¿    ³   ³   ³                 ³     ³    | remove
             220 470<¿ ³   ³   ³                 ³   Batt   ³
      ÄÄÄÄÄÄÄÄÁÄÄÄÄÄÄÁÄÁÄÄÄÁÄÄÄÁÄÄ             ÄÄÁÄÄÄÄÄÁÄÄÄÄÁÄÄ

The 3.6V zener diode in the regulated supply is removed by heating & lifting
up one end. This gives the preamp much more headroom to facilitate symmetrical
clipping with the added diodes. The extra 470R mic gain preset is placed over
the tiny 220R. The 2 diodes & are mounted over the preamp in/out switch
connector socket.

The track is then cut to the Preamp in switch & the output level 10k preset
mounted over the preamp in/out switch.

           BUTTON PCB
ÚÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄ¿            ÚÄÄÄÄÄÄ¿
³C                                ³            ³: Ú' '³
³   T1   UP DOWN SWITCHES  T2 1k8 ³            ³:_|ú ú³  |=cut track
³220                         Zener³        Ú bk³:     ³
³                                 ³        Ã rd³:  ' '³
³          PTT       LOCK         ³        ³   ÀÄÄÄÄÄÄÙ
ÀÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÄÙ      Batt  SWITCH PCB

Setting up is best done with a scope looking at the signal on the diodes, check
that at normal close mic use the diodes clip the peaks off, adjust the 470R mic
gain to suit. Then operate the PTT & adjust output pot (& Rig mic gain) to just
give full power (normal ALC drive) on a loud clipped whistle (almost at zero).

This clipper only works when the mic level is just right, so your voice level
is important. On air tests gave it a good clear audio report with clipped audio
not too noticeable, but sounds quite a bit louder.

CONTROLS
Using the Mic Impedance switch, some modulation control is posssable.

  PREAMP MIC Z        RESULT
   out    50k      Lowest unclipped (For loud background situations)
   out    500ê     Normnal unclipped
    in    500ê     Slightly clipped
    in    50k      Heavily clipped  (For weak signal/noisy band)

WHY CLIPPERS WORK

Peaky  Ý   Ü        ^       Clipped _   _          Resultant  /~\     /~\  ^
Mic   / \ / \_/~\_  ALC     Mic    / \_/ \_/~\     after     /   \   /     ALC
Audio    Þ   ß      v       Audio                  ALC level      \_/      v

When the worst of peaks are clipped off, the lower level can then drive the rig
with a higher mean level (less ALC action). This results in slightly noticeable
audio distortion, but a MUCH LOUDER SIGNAL. Under weak/poor conditions the low
level distortion products are not detectable, but the louder signal is more
easily read.

Audio harmonics generated will be transmitted if they get through the SSB
filter outside that they are filtered enough in the rig to not be a problem.

This is all very subjective, so heavy clipping should only be used for "weak &
poor contacts", not strong local ones where the distortion becomes wearing to
listen too!


Why Don't U send an Interesting Bul?

73 De John, G8MNY @ GB7CIP


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